Engineering Design & CAD
Develop concepts, 3D models, production drawings and design updates that are ready for analysis, prototyping and supplier review.
Models, drawings and design recommendations
Explore CAD servicesEngineering Services from Concept to Production
Engineering Design, FEA & CFD Simulation, and Manufacturing Support
FEAmax helps product development teams solve structural, thermal, fluid, injection molding and production challenges through engineering analysis, clear technical reports and manufacturing-ready recommendations.
Based in Charlotte, North Carolina. Supporting U.S. and international engineering teams.
Consulting Since 2005FEAmax established in 2007
Charlotte, NCU.S.-based project communication
Concept to ProductionConnected technical workflow
NDA & Secure UploadConfidential project intake
Engineering Services
Technical support matched to the decision your team needs to make.
Engage FEAmax for one focused analysis or connect design, simulation, testing and manufacturing tasks in a coordinated project workflow.
Finite Element Analysis
Evaluate stress, deformation, fatigue, vibration, thermal response and other structural risks before committing to tooling or testing.
Assumptions, results and actionable report
Explore FEA servicesComputational Fluid Dynamics
Study flow, pressure drop, heat transfer, cooling and fluid-system performance to compare designs and resolve operating problems.
Flow visualization and performance findings
Explore CFD servicesMoldflow Analysis
Review filling, cooling, pressure, shrinkage and warpage for plastic parts, molds and injection-molding process decisions.
Molding risks and process recommendations
Explore MOLD servicesManufacturing & Global Sourcing
Coordinate prototypes, tooling, machining, molding, casting and production sourcing with technical communication across suppliers.
Supplier-ready requirements and production support
Explore MFG servicesEngineering Test Support
Plan physical testing, review results and correlate test observations with calculations or simulation to support design validation.
Test plan, correlation and technical summary
Explore TEST servicesIndustries & Applications
Engineering questions across products, equipment and production systems.
FEAmax supports teams that need an independent technical review, additional analysis capacity or a practical path from design data to manufacturing action.
View application fieldsIndustrial Equipment
Structures, machinery, tooling, pressure and fluid-handling systems.
Automotive & Transportation
Components, assemblies, vibration, impact, thermal and molding challenges.
Energy & Process Systems
Flow equipment, piping, heat transfer, pressure and structural reliability.
Consumer & Medical Products
Product design, plastic parts, prototypes, testing and manufacturing support.
Construction & Infrastructure
Structural loads, seismic response, supports and engineered assemblies.
Start-ups & Product Teams
Early concepts, design decisions, prototypes and supplier-ready documentation.
Why FEAmax
One technical workflow from engineering question to next action.
FEAMAX LLC combines design support, simulation, manufacturing coordination and global sourcing for customers that need clear scope, responsive communication and usable engineering deliverables.
Review FEAmax capabilities- 01
Define the engineering question
We review the product objective, available CAD or drawings, operating conditions, known constraints and required decision.
- 02
Set the right-sized scope
The project scope identifies assumptions, analysis or design tasks, deliverables, schedule and information still required.
- 03
Analyze, design and review
FEAmax performs the agreed technical work and communicates important findings, risks and design alternatives during the project.
- 04
Deliver decisions, not just plots
Results are organized into clear engineering conclusions and recommendations that support design, testing or manufacturing action.
Representative Projects
Engineering examples organized around the problem being solved.
Review examples of structural analysis, flow and thermal simulation, injection molding analysis and manufacturing support.
Structural Analysis
Structural Stress and Design Evaluation
Evaluate stress, deformation and critical load paths to identify high-risk regions and support geometry, material or reinforcement decisions.
View related projects
CFD Analysis
Flow and Thermal Performance Analysis
Study velocity, pressure and heat-transfer behavior to compare flow paths, locate performance losses and guide equipment design changes.
View related projects
Moldflow Analysis
Injection Molding Process Review
Review filling, cooling, shrinkage and warpage results to identify molding risks and support gate, process and part-design decisions.
View related projectsSelected Clients
Supporting product teams from start-ups to global organizations.
FEAmax has provided engineering and manufacturing support to product companies, industrial manufacturers, research groups and technical teams across multiple sectors.
“The analysis helped prove the expected results, with quick turnaround and clear reporting. The client noted that they would use FEAmax again in the future.”
Read additional project feedback and the broader representative client list.
View client testimonialsView all clientsEngineering Knowledge
Technical articles for better design and manufacturing decisions.
Global Sourcing
Streamlining Production: Harnessing the Power of FEA and Strategic Sourcing
A practical look at how finite element analysis and strategic sourcing work together to improve product design, select reliable materials, reduce production risk and support cost-effective manufacturing decisions.
Read article
Engineering Articles
Mastering Complexity: How Advanced Simulations Drive Engineering Excellence
How advanced FEA and CFD simulation help engineering teams understand real-world product behavior, improve reliability, reduce development cost and make better design decisions before physical prototypes.
Read article
CAD Design
How CAD Improves Engineering Design and Product Development
How computer-aided design improves precision, supports engineering calculations, enables faster collaboration and helps product teams turn concepts into production-ready designs.
Read articleStart an Engineering Project
Share the engineering objective, available files and the decision you need to make.
FEAmax will review the information and respond with the next questions or a recommended project scope. Confidential inquiries and one optional project file can be submitted securely.