Engineering Design & CAD
Develop concepts, 3D models and production drawings ready for analysis, prototyping and supplier review.
Models, drawings and design recommendations
Explore Engineering Design & CADEngineering Services from Concept to Production
Engineering Design, FEA & CFD Simulation, and Manufacturing Support
FEAmax helps product teams solve structural, thermal, fluid-flow, injection molding and manufacturing challenges through engineering analysis, practical recommendations and production-ready support.
U.S.-based engineering support for clients across the country and worldwide.
20+ Years of ExperienceFEAmax LLC established in 2007
Charlotte, NCU.S.-based project communication
Concept to ProductionConnected technical workflow
NDA & Secure UploadConfidential project intake
Engineering Services
Technical support matched to the decision your team needs to make.
Engage FEAmax for one focused analysis or connect design, simulation, testing and manufacturing tasks in a coordinated project workflow.
Finite Element Analysis
Evaluate stress, deformation, fatigue, vibration and thermal response before committing to tooling or testing.
Assumptions, results and actionable report
Explore Finite Element AnalysisComputational Fluid Dynamics
Study flow, pressure drop, heat transfer and cooling performance to compare designs and resolve operating problems.
Flow visualization and performance findings
Explore Computational Fluid DynamicsMoldflow Analysis
Review filling, cooling, shrinkage and warpage to reduce plastic-part and injection-molding risks.
Molding risks and process recommendations
Explore Moldflow AnalysisManufacturing & Global Sourcing
Coordinate prototypes, tooling and production sourcing through clear technical communication with qualified suppliers.
Supplier-ready requirements and production support
Explore Manufacturing & Global SourcingEngineering Test Support
Plan physical testing and correlate observations with calculations or simulation to support design validation.
Test plan, correlation and technical summary
Explore Engineering Test SupportIndustries & Project Workflow
Engineering support from product question to manufacturing action.
FEAmax adds focused technical capacity where product, equipment and production teams need an independent review or a practical next step.
Industries & applications
Industrial Equipment
Structures, machinery, tooling, pressure and fluid-handling systems.
Automotive & Transportation
Components, vibration, impact, thermal and molding challenges.
Energy & Process Systems
Flow equipment, piping, heat transfer, pressure and structural reliability.
Consumer & Medical Products
Product design, plastic parts, prototypes and validation support.
Construction & Infrastructure
Structural loads, seismic response, supports and engineered assemblies.
Start-ups & Product Teams
Early concepts, prototypes and supplier-ready documentation.
How FEAmax works
- 01
Define the engineering question
Review the objective, available files, operating conditions, constraints and required decision.
- 02
Set the right-sized scope
Define assumptions, technical tasks, deliverables, schedule and information still required.
- 03
Analyze, design and review
Complete the agreed work and communicate important findings, risks and design alternatives.
- 04
Deliver decisions, not just plots
Organize results into conclusions and recommendations for design, testing or manufacturing action.
Representative Projects
Representative Engineering Analysis and Manufacturing Projects
Explore structural, CFD and Moldflow projects completed to support real engineering decisions.
Structural Analysis
Structural Stress and Design Evaluation
Identify high-stress regions and support practical geometry, material or reinforcement decisions.
View related projects
CFD Analysis
Flow and Thermal Performance Analysis
Compare flow paths, pressure and heat transfer to guide equipment and system design changes.
View related projects
Moldflow Analysis
Injection Molding Process Review
Assess filling, cooling and warpage risks to support part, gate and process decisions.
View related projectsSelected Clients
Supporting product teams from start-ups to global organizations.
Selected organizations and technical teams supported across product development, analysis and manufacturing programs.
“Well done! I expected these results and needed your analysis to prove them. Thanks for the quick turnaround and great reporting. We will definitely be using y’all more in the future.”
Read additional project feedback and the broader representative client list.
View client testimonialsView all clientsEngineering Knowledge
Technical articles for better design and manufacturing decisions.
Global Sourcing
Streamlining Production: Harnessing the Power of FEA and Strategic Sourcing
How simulation and strategic sourcing work together to reduce production risk and improve manufacturing decisions.
Read article
Engineering Articles
Mastering Complexity: How Advanced Simulations Drive Engineering Excellence
How FEA and CFD help teams predict product behavior, improve reliability and reduce development risk.
Read article
CAD Design
How CAD Improves Engineering Design and Product Development
How CAD improves precision, collaboration and the transition from concept to production-ready design.
Read articleStart an Engineering Project
Start With the Engineering Decision You Need to Make.
Share the objective, available files and required decision. FEAmax will respond with the next questions or a recommended project scope.